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Anti-roll bars or not, that is the question

Posted: 26 Jul 2011 10:27
by Gerrit Loubser
Note: This topic has been split off this trip report.

Russ Kellermann wrote:Gerrit, although i have not seen your GU set up yet, am i right in assuming that you have installed sway bar disconnects which you use to disable the bars on trails only ?
Russ, I have actually done the unspeakable and completely removed the front and rear anti-roll bars. I have been running like this for thousands of kilometers in all kinds of different conditions, including town driving, open road tar driving, dirt road driving, caravan towing on dirt and tar, etc. and have no complaints.

Russ Kellermann wrote:I only say this as i have heard horror stories of rear sway bar removal on tarmac, is this not correct?
I have different thoughts on this issue.

In my opinion anti-roll bars aren't nearly as important to the handling abilities of vehicles with solid axles. Here is my theory:

The most important geometrical parameter that determines the grip available from a tyre is how close the camber angle is to optimal. With solid axles, the camber angles of the wheels are fixed by the axle geometry. The only (slight) change that occurs under hard cornering is due to deflection of the tyre itself, and that can not be helped by the anti-roll bar in any case. The body of a solid axled vehicle without anti-roll bars will exhibit a much greater roll angle than that of a vehicle with the anti-roll bars. This will mainly contribute to discomfort of the occupants, but will also move the center of gravity towards the outside of the corner (slightly) and therefore lead to a lower allowable lateral acceleration (and therefore cornering speed around a fixed radius corner). For roll angles below 15° or so I would imagine that this is still quite a small effect.

With independent suspension, things are very different. The camber angles of the wheels are not controlled directly. Instead, the wheel motion is controlled relative to the vehicle chassis. Now if the whole vehicle has adopted 15° of roll, the wheel camber angles all go for a ball of chalk. In addition, the vehicle will also suffer from the same lateral displacement of the center of gravity relative to the wheels on the outside of the bend as with the solid axles. There is only so much that can be done in terms of suspension geometry design to control the wheel camber angles at extreme roll angles, so it becomes very important to limit those roll angles by fitting beefy anti-roll bars. Normally one would find that disconnecting the anti-roll bars on an independant suspension leads to much greater gains in flex (percentage wise, based on original values) than on solid axles.

There is another subtlety to anti-roll bars that is relevant to both independantly suspended and rigid axled vehicles: The anti-roll bars are one of the most important items that are used to control whether a vehicle will understeer or oversteer. This is because they affect only the roll stiffness of the suspension and not the vertical stiffness and can be stiffened a great deal without affecting ride comfort. Normally vehicles are set up such that the roll stiffness is higher in the front than in the rear (actually it is a little more complicated than that and also involves the height of the front and rear roll centres and the mass distribution, but let's not go there right now ; let's assume the roll centre heights are identical front and rear and the mass distribution is 50% front and 50% rear). The higher front roll stiffness will tend to induce understeer at the limit due to the fact that the front wheel on the outside of the corner has the highest vertical load and loses grip first (tyres exhibit non-linear friction behaviour).

Understeer is deemed to be easier for less experienced drivers to control, because natural reactions (backing off the throttle) lead to a return to control and not further destabilisation.

If one removes the rear anti-roll bar permanently (leaving the front one on), the handling balance could only change to become more prone to understeer. If one removes only the front anti-roll bar, the handling balance could move away from understeer and the vehicle could become prone to oversteer. If both are removed, the change to the handling balance is not easy to predict without more information about the suspension parameters. Now Jules' GQ came from the factory with only a rear anti-roll bar as far as I know, and the GU is so similar that I reasoned I would not induce wild oversteer on the limit on my GU by removing all anti-roll bars.

So, to recap:

Anti-roll bars basically have the following functions:
* Limiting roll angles to keep the occupants happy: People feel increasingly uncomfortable and unsafe as the roll angle increases, even if the car is nowhere near rolling. In fact, people seem to have a disproportionate fear of roll angles.
* Maintaining the angle of the tyre relative to the road to maximise grip in independent suspensions. This role is irrelevant with beam axles.
* Tuning on-the-limit handling balance to induce oversteer or understeer as the designer wishes.

The optimal solution might be to fit disconnects to front and rear anti-roll bars and always connect them for on-road travel, but that adds complexity and is a fiddle every time you need flex. Manual disconnects are normally reasonably easy to reach on the front where the wheels can be steered for access, but can be a real pain at the rear (no pun intended). Some power actuated/automatic systems have been developed (some Y61s, and Y60s I think, had this option for the rear anti-roll bar in certain markets), but invariably these are quite complicated and difficult to retrofit to vehicles that did not have them originally.

Re: Gerrit to test his new suspension @ BAINAGE4X4

Posted: 26 Jul 2011 11:37
by Peter Connan
Gerrit, very nice explanation on sway bars.

My car is like Jules's in that it does not have front sway bars, and I have noticed that when driving over an angled bump the effect of the rear anti-roll bar can be felt distinctly, as the body seems to remain steady when the front wheels cross the bump, and sway when the rears cross the bump (off course part of this is probably due to the rear springs also being stiffer than the front) and because of this I have long considered building myself some disconnects. I have also tried to get hold of the original Nissan system, but have been singularly unsuccesfull in this, although it appears as though it would be fairly easy to fit if you can find it. The basic unit uses the same mounting point on the chassis, and all the mounting points etc for the cable actuation system seems to be in place, I am just not sure whether the harness and bulb for the warning light are in place, but this doesn't worry me unduly as it should be fairly easy to install one.

I am however hesitant to go the whole hog as you have done, mostly because I always seem to have a fair amount of weight on my roof rack (I have a high-lift jack on one side and an awning on the other, and will add a rooftop tent one of these years as well.
Have you used your car with the sway bars disconnected and the roof rack loaded yet?

Thanks

Re: Gerrit to test his new suspension @ BAINAGE4X4

Posted: 26 Jul 2011 13:47
by Gerrit Loubser
Peter Connan wrote:I am however hesitant to go the whole hog as you have done, mostly because I always seem to have a fair amount of weight on my roof rack (I have a high-lift jack on one side and an awning on the other, and will add a rooftop tent one of these years as well.
Have you used your car with the sway bars disconnected and the roof rack loaded yet?
Peter, I try not to run with a lot of weight on the roofrack (mostly only some firewood, a tote or two with camping goodies and perhaps a gazebo), so my experience would not be 100% applicable. With a lot of weight up high, the rolling natural frequency of the vehicle on its springs might be so low without the anti-roll bar(s) that you could pick up an irritating swaying type oscillation where the vehicle rolls from side to side when going straight ahead if slightly disturbed. This would obviously be uncomfortable for the occupants.

If you do not have issues with swaying as mentioned above (which is more of an irritation anyway), I think you are OK to run without anti-roll bars; I doubt that having anti-roll bars will make your vehicle safer per se.

One nice thing about the Y60 setup with only a rear anti-roll bar is that the roll stiffness and hence the flex is reasonably well balanced between the front axle and the rear. This could help to minimize body angles with respect to the ground in certain types of axle twisters where the body would tend to follow the stiffer axle in a setup where the roll stiffness is unbalanced. This could contribute to making the vehicle less likely to roll over under specific circumstances (but then again there will be other circumstances where a vehicle with higher roll stiffness on one end will be more stable too...).

Re: Anti-roll bars or not, that is the question

Posted: 26 Jul 2011 20:12
by Adrianjvr
I recently removed the front anti-roll bar from my swb and have not really noticed much difference in performance on road. I am not running much of a lift which probably why there is little difference. The front articulation offroad has definitely improved though. My vehicle have a factory fitted rear anti-roll bar that can be disconnected from the cabin.

Re: Anti-roll bars or not, that is the question

Posted: 27 Jul 2011 11:02
by ChristoSlang
I bought my vehicle with the rear anti-roll ("sway") bar disconnected but subsequently reconnected it.

Without the rear sway bar connected, rear articulation was so much that my tyres connected the inside of the wheel arches and regularly ripped out the plastic liner on the right-hand side that covers the fuel lines. It also felt unsafe when cornering or doing lane changes on tar roads due to the increased body roll. Obviously the higher profile 33" tyres, coupled with an aftermarket suspension offering more articulation, did nothing to help! :rolleyes:

So I reconnected them and found that the vehicle felt a lot safer on-road, but was now more uncomfortable off-road, especially when doing axle twisters off-road (because the anti-roll bar tried to keep the body of the vehicle in the same plane as the axles all the time). I guess that I lost (by looking at the maximum rear wheel flex, not with a rule though) about 10cms of flex by reconnecting the rear sway bar.

With all the disconnecting and reconnecting, I noticed that the anti-roll bar wasn't horisontal (to allow for equal movement upwards and downwards) when the vehicle was parked on a flat surface. This is due to the aftermarket suspension moving the axle further away from the body. Adding extension brackets to the upper mountings of the rear anti-roll bar fixed this, and now Chuck's wheels again scrape the insides of the wheel arches, even when the anti-roll bar is connected. :thumbup:

This is a cheap solution (OME's sway bar extension brackets are around R300) for blokes with aftermarket suspensions who want to restore rear axle articulation to the same level as on standard vehicles...

Re: Anti-roll bars or not, that is the question

Posted: 27 Jul 2011 11:11
by Peter Connan
Hi Christo

Is that R300 each, or R300 for a set?

I am looking at making some simple disconnects, and it would appear that they can be made and supplied for around R450/corner. These can at the same time also be made longer, in order to have the same effect as the extension brackets you have.

So a bit more expensive but possibly with more benefits? By the way these will have proper sealed ball joints, not rod ends like most guys use.

Re: Anti-roll bars or not, that is the question

Posted: 27 Jul 2011 14:54
by Gerrit Loubser
ChristoSlang wrote:Without the rear sway bar connected, rear articulation was so much that my tyres connected the inside of the wheel arches and regularly ripped out the plastic liner on the right-hand side that covers the fuel lines.
Christo, what size tyres do you run? 33 x 12.5 R 15 ? My 285/75R16 tyre just touches that plastic cover and certainly won't rip it out. 33 x 12.5 R 15 tyres are nominally 33" in diameter and 12.5" or 317.5mm wide while mine are 32.8" in diameter and obviously 285mm or 11.2" wide. Both are obviously significantly larger than the standard tyre size.

ChristoSlang wrote:It also felt unsafe when cornering or doing lane changes on tar roads due to the increased body roll.
That is exactly my point: One is naturally inclined to pronounce that it feels unsafe due to the amount of body roll, because body roll is disconcerting, but this does not mean that it really is unsafe physically.

ChristoSlang wrote:With all the disconnecting and reconnecting, I noticed that the anti-roll bar wasn't horisontal (to allow for equal movement upwards and downwards) when the vehicle was parked on a flat surface. This is due to the aftermarket suspension moving the axle further away from the body. Adding extension brackets to the upper mountings of the rear anti-roll bar fixed this, and now Chuck's wheels again scrape the insides of the wheel arches, even when the anti-roll bar is connected. :thumbup:
Good point. On the Patrol one has to attend to the anti-roll bar when lifting the suspension (either by spacing it away from the chassis or by removing it completely :biggrin: )

Re: Anti-roll bars or not, that is the question

Posted: 27 Jul 2011 17:20
by ChristoSlang
Peter Connan wrote:Is that R300 each, or R300 for a set?
For the full set, give or take a few ZAR! OME part number FK18 is suitable for fixed sway bars, FK24 for detachable sway bars. They attach to the body and adjust the upper sway bar attachment point downwards by 2".
Gerrit Loubser wrote:Christo, what size tyres do you run? 33 x 12.5 R 15 ? My 285/75R16 tyre just touches that plastic cover and certainly won't rip it out. 33 x 12.5 R 15 tyres are nominally 33" in diameter and 12.5" or 317.5mm wide while mine are 32.8" in diameter and obviously 285mm or 11.2" wide. Both are obviously significantly larger than the standard tyre size.
I run 33x12.5 R15 BFG muddies. They still touch when I go through axle twisters, but don't rip bits off the car any more :thumbup: