Good day Russ
Like you say:opinions may differ.But I have to add something,maybe fuel on the fire.
I am propperley the last one to say this.Because I lost my motor.
Yes they are strong and can handle a lot even me boosting the thing @ 1.5 bar for 6 months.I changed the boost to 1bar,I got fed-up for pipes that blew off every now and then.Specily when cold whether,the boost guage hit the 2bar mark and then the pipe blew off.The guage where accurate.
I also had a boostcreep problem in the beginning.Foot flat in 5th ,the boost just went up and I lift off @ 2bar.On a nice day I tried to test the top speed on my whay home from a camp weekend.(without the caravan)I hit the 190kph on the speedo and the boost blew again a pipe off.Any whay what I am trying to say I drove the living daylight out off the thing.
So I decided to open the Engine and make it fresh,remember my turbo were custom made by me.My enjine where a NA model.
O yes the first 6 months I ran without a intercooler with that high boost.
So I made it fresh after all the abuse and fitted a intercooler and manage to settle the boost @ 1 bar.The egt's where never higher than 680deg,even when I abused it.
I allso ran the car with a trailor across the Namib in the middle of their summer foot flat,and never lifted for high egt's.I had to lift for heat of the water,yes.And only when it hit the red.I rode it through the Namib with the heat guage most off the time in the 3/4.
The day the engine blew,was not because off the wrong boost or high EGT's.The thing over heated.The boost where @ 1bar and the egt @ 610deg.I was driving foot flat @ 160kph with my explorer on tow.I was busy negotiate my way through traffic and never noticed the car over heat.When it blew I noticed the heat in the red.I know the egt's were ok, those guages sit eye level and I remember it because I drove so hard.
Not a nice feeling.
Specily to people that think they know something off a engine and blame the turbo.And by saying this I am not pointing a finger at you.
I am sorry for the broken engine's with hole's in the pistons or melted.They were tuned bad.Probley by people that think they know someting off a engine.Specily a turbo diesel.
Again, I am the last person to have a say about a 4.2 turbo (home made).Just because I lost Mine.
But I lost my engine from overheating and not the turbo.My car ran hot before I fitted the turbo.
For what its worth.The petrol engine I fitted are a plessure.The only problem I had with cooling,the Falcon motor can not take a viscous.A electronic fan are useless.So I fitted a hydraulic fan.This fan idle with the engine and rev with the engine and then when hot or working temp, the fan kick in and make a viscous or solid fan look bad.When the hydaulic in action it make a big noise and blow the dust out under the car.I wish I had this fan on the diesel.
So I tell this long story only to say in my case I could not keep it cool arround the cylinders.But it was perfect ontop off the pistons.
Cheers
Frans